ABSTRACT Irregular strip packing problems are present in a wide variety of industrial sectors, such as the garment, footwear, furniture and metal industry. The goal is to find a layout in which an object will be cut into small pieces with minimum raw-material waste. Once a layout is obtained, it is necessary to determine the path that the cutting tool has to follow to cut the pieces from the layout. In the latter, the goal is to minimize the cutting distance (or time). Although industries frequently use this solution sequence, the trade-off between the packing and the cutting path problems can significantly impact the production cost and productivity. A layout with minimum raw-material waste, obtained through the packing problem resolution, can imply a longer cutting path compared to another layout with more material waste but a shorter cutting path, obtained through an integrated strategy. Layouts with shorter cutting path are worthy of consideration because they may improve the cutting process productivity. In this paper, both problems are solved together using a biobjective matheuristic based on the Biased Random-Key Genetic Algorithm. Our approach uses this algorithm to select a subset of the no-fit polygons edges to feed the mathematical model, which will compute the layout waste and cutting path length. Solving both strip packing and cutting path problems simultaneously allows the decision-maker to analyze the compromise between the material waste and the cutting path distance. As expected, the computational results showed the trade-off’s relevance between these problems and presented a set of solutions for each instance solved.

ABSTRACT The irregular strip packing problem is a common variant of cutting and packing problems. Only a few exact methods have been proposed to solve this problem in the literature. However, several heuristics have been proposed to solve it. Despite the number of proposed heuristics, only a few methods that combine exact and heuristic approaches to solve the problem can be found in the literature. In this paper, a matheuristic is proposed to solve the irregular strip packing problem. The method has three phases in which exact mixed integer programming models from the literature are used to solve the sub-problems. The results show that the matheuristic is less dependent on the instance size and finds equal or better solutions in 87,5% of the cases in shorter computational times compared with the results of other models in the literature. Furthermore, the matheuristic is faster than other heuristics from the literature.

ABSTRACT Two-dimensional rectangular strip packing problems belong to the broader class of Cutting and Packing (C&P) problems, in which small items are required to be cut from or packed on a larger object, so that the waste (unused regions of the large object) is minimized. C&P problems differ from other combinatorial optimization problems by the intrinsic geometric constraints: items may not overlap and have to be fully contained in the large object. This survey approaches the specific C&P problem in which all items are rectangles, therefore fully characterized by a width and a height, and the large object is a strip, i.e. a rectangle with a fixed width but an infinite height, being the problem's goal to place all rectangles on the strip so that the height is minimized. These problems have been intensively and extensively tackled in the literature and this paper will focus on heuristic resolution methods. Both the seminal and the most recent approaches (from the last decade) will be reviewed, in a rather tutorial flavor, and classified according to their type: constructive heuristics, improvement heuristics with search over sequences and improvement heuristics with search over layouts. Building on this review, research gaps are identified and the most interesting research directions pointed out.